Cat C11 Engine Service Manual

  1. Cat C11 Engine
  2. Cat C11 Engine Service Manuals
  3. Cat C11 Specs
  4. Caterpillar C11 Acert
  5. Caterpillar C11 Engine
  6. Cat C11 Engine Reviews
C11 cat engine specs

Caterpillar cat c11 c13 c15 c16 c18 on-highway engine repair service maintenance manual. This manual SERR9700 is for the Caterpillar On-Highway Engines C-11, C-13, C-15, C-16, and C-18 engines. The Caterpillar C11, C13 KCA, KCB, JAM Diesel Engine Shop Manual covers complete service information for the diesel engines listed. Over 4,000 pages are included with topics covering maintenance, mechanical service/overhaul, testing and adjusting, and troubleshooting. Additionally a high resolution engine wiring diagrams is included. File Type PDF Cat C11 Engine Service Manual Manual PDF.pdf: 2Mb: Download: Caterpillar C175-16 Generator Set Engine PDF Manual.pdf: 60.6Mb: Download: Caterpillar C27 and C32. This Factory Service Repair Manual offers all the service and repair Caterpillar C11 and C13 On-highway Engine. The information on this manual covered everything you need to know when you want to repair or service Caterpillar C11 and C13 On-highway Engine. SAFETY.CAT.COM Operation and Maintenance Manual C15 and C18 Engines BDN 1-Up (C15 Engine) LDN 1-Up (C18 Engine) SEBU8598-09 December 2014.

$119.99

Covers: Caterpillar C11 and C13 Truck Diesel Engines with serial number prefixes

  • KCA
  • KCB
  • JAM

Pages: 4,098
Format: PDF
File size: 67mb
Compatibility: Windows/Mac/Tablet
Notes: Bookmarked, searchable, printable, instant download

This download includes complete service, repair, troubleshooting and specification manuals for Cat C11 and C13 diesel engines with serial number prefixes KCA, KCB and JAM. In this manual set you will find over 4,000 pages of detailed specifications, illustrations, operational information and service procedures to aid with any maintenance, repair or diagnostics the engine may need, including complete disassembly/assembly. The included high resolution manuals can be viewed on your computer, tablet or smartphone, or you can print off pages for the shop without restriction.

Content dated 07/2005.

Manuals included:

  • C11, C13 Specifications Manual
  • Operation and Maintenance Manual
  • Systems Operation Manual
  • Testing and Adjusting Manual
  • Troubleshooting Manual (with DTCs)
  • Disassembly and Assembly Shop Manual
  • Electrical Wiring Diagram/Schematic
  • Special Instructions
  • On-Highway Engines Electronic PTO Installation and Application Guide
  • And more…

Topics:

Specifications Manual

  • Engine Design
  • Fuel Transfer Pump
  • Electronic Unit Injector
  • Electronic Unit Injector Mechanism
  • Electronic Unit Injector Rocker Arm
  • Electronic Unit Injector Wiring
  • Lifter Group
  • Rocker Shaft
  • Valve Mechanism
  • Cylinder Head Valves
  • Cylinder Head
  • CAT Compression Brake
  • Turbocharger
  • Air Lines
  • Exhaust Manifold
  • Camshaft
  • Engine Oil Filter Base
  • Engine Oil Cooler
  • Engine Oil Pump
  • Engine Oil Pan
  • Precooler
  • Water Temperature Regulator Housing
  • Water Temperature Regulator
  • Water Pump
  • Cylinder Block
  • Cylinder Liner
  • Cylinder Liner Projection
  • Crankshaft
  • Crankshaft Seals
  • Connecting Rod Bearing Journal
  • Main Bearing Journal
  • Connecting Rod
  • Connecting Rod
  • Piston and Rings
  • Piston Cooling Jet
  • Housing (Front)
  • Gear Group (Front)
  • Gear Group (Rear)
  • Flywheel Housing
  • Flywheel Housing
  • Engine to Transmission Adapter
  • Belt Tensioner
  • Electric Starting Motor
  • Coolant Temperature Sensor
  • Fuel Temperature Sensor
  • Engine Oil Pressure Sensor
  • Boost Pressure Sensor
  • Atmospheric Pressure Sensor
  • Inlet Manifold Temperature Sensor
  • Speed/Timing Sensor

Systems Operation Manual

  • Engine Design
  • Engine Design
  • General Information
  • Electronic Control System Components
  • Fuel System
  • Air Inlet and Exhaust System
  • Lubrication System
  • Cooling System
  • Basic Engine
  • CAT Compression Brake
  • Electrical System

Testing and Adjusting Manual

  • Fuel System
  • Fuel System – Inspect
  • Air in Fuel – Test
  • Electronic Unit Injector – Adjust
  • Electronic Unit Injector – Test
  • Finding Top Center Position for No. 1 Piston
  • Fuel Quality – Test
  • Fuel System – Prime
  • Fuel System Pressure – Test
  • Gear Group (Front) – Time
  • Air Inlet and Exhaust System
  • Air Inlet and Exhaust System – Inspect
  • Turbocharger – Inspect
  • Inlet Manifold Pressure – Test
  • Aftercooler – Test
  • Engine Crankcase Pressure (Blowby) – Test
  • Compression – Test
  • Engine Valve Lash – Inspect/Adjust
  • Variable Valve Actuators – Inspect/Adjust
  • Lubrication System
  • Engine Oil Pressure – Test
  • Engine Oil Pump – Inspect
  • Excessive Bearing Wear – Inspect
  • Excessive Engine Oil Consumption – Inspect
  • Increased Engine Oil Temperature – Inspect
  • Cooling System
  • Cooling System – Check (Overheating)
  • Cooling System – Inspect
  • Cooling System – Test
  • Water Temperature Regulator – Test
  • Water Pump – Test
  • Basic Engine
  • Piston Ring Groove – Inspect
  • Connecting Rod Bearings – Inspect
  • Main Bearings – Inspect
  • Cylinder Block – Inspect
  • Cylinder Liner Projection – Inspect
  • Flywheel – Inspect
  • Flywheel Housing – Inspect
  • Vibration Damper – Check
  • Compression Brake
  • CAT Compression Brake Lash – Adjust
  • Electrical System
  • Battery – Test
  • Charging System – Test
  • Electric Starting System – Test
  • Pinion Clearance – Adjust

Disassembly and Assembly Manual

  • Fuel Filter Base
  • Fuel Transfer Pump
  • Electronic Unit Injector
  • Electronic Unit Injector Sleeve
  • Turbocharger
  • Exhaust Manifold
  • Inlet and Exhaust Valve Springs –
  • Inlet and Exhaust Valves
  • Inlet and Exhaust Valve Guides
  • Inlet and Exhaust Valve Seat Inserts
  • Engine Oil Filter Base
  • Engine Oil Cooler
  • Engine Oil Pump
  • Diverter Valve (Oil)
  • Diverter Valve (Coolant)
  • Water Pump
  • Water Temperature Regulator
  • Precooler
  • Flywheel
  • Flywheel Housing
  • Front Cover
  • Gear Group (Front
  • Housing (Front)
  • Accessory Drive
  • Valve Mechanism Cover Base
  • Valve Actuator (Variable)
  • Rocker Shaft and Pushrod
  • Rocker Shaft
  • Rocker Shaft and Pushrod
  • Cylinder Head
  • Lifter Group
  • Camshaft
  • Camshaft Gear
  • Camshaft Bearings
  • Engine Oil Pan
  • Cylinder Liner
  • Piston Cooling Jets
  • Pistons and Connecting Rod
  • Connecting Rod Bearings
  • Crankshaft Main Bearings
  • Crankshaft
  • Crankshaft Gear
  • Engine Sensors
  • Fan Drive Mounting Group
  • Engine Control Module
  • Air Compressor

Troubleshooting Manual

  • System Overview
  • Electronic Service Tools
  • Replacing the ECM
  • Sensors and Electrical Connectors
  • Programming Parameters
  • Dyno Mode
  • Test ECM Mode
  • Customer Passwords
  • ECM Date/Time Stamped Information
  • ECM Snapshot
  • Factory Passwords
  • Factory Passwords Worksheet
  • Flash Programming
  • Service Information Report
  • Customer Specified Parameters
  • Customer Specified Parameters Table
  • Customer Specified Parameters Worksheet
  • Cruise Control Parameters
  • Data Link Parameters
  • Dedicated PTO Parameters
  • Driver Reward
  • ECM Identification Parameters
  • Engine/Gear Parameters
  • Engine Monitoring Parameters
  • Idle Parameters
  • Input Selections
  • Maintenance Parameters
  • Output Selections
  • Security Access Parameters
  • Selected Engine Rating
  • Smart Idle Parameters
  • Timer Parameters
  • Trip Parameters
  • Vehicle Activity Report Parameters
  • Vehicle Speed Parameters
  • System Configuration Parameters
  • System Configuration Parameters
  • Troubleshooting without a Diagnostic Code
  • Can Not Reach Top Engine RPM
  • Can Not Reach Vehicle Speed Limit
  • Check Engine Lamp or Warning Lamp Is
  • Malfunctioning
  • Cooling Fan Is Always ON
  • Cruise Control, Idle, or PTO Can Not Be Set
  • Driver Questionnaire
  • Driver Questionnaire Response
  • ECM Will Not Accept Factory Passwords
  • Electronic Service Tool Will Not Communicate with ECM
  • Engine Cranks but Will Not Start
  • Engine Misfires, Runs Rough or Is Unstable
  • Engine Retarder (Compression Brake) Will Not Turn ON
  • Engine Vibration
  • Engine Will Not Crank
  • Excessive Black Smoke
  • Excessive Fuel Consumption
  • Excessive White Smoke
  • Intermittent Cruise Control, Idle, or PTO Kickout
  • Intermittent Low Power or Power Cutout
  • Low Power/Poor or No Response to Throttle
  • Poor Acceleration or Response
  • Troubleshooting with a Diagnostic Code
    • No Diagnostic Code Detected
    • Injector current low
    • Injector current high
    • Primary to Secondary Engine Speed Signal Calibration
    • Engine Speed Signal Calibration Not Performed
    • PTO Throttle signal invalid
    • PTO Throttle out of calibration
    • 8 Volt Supply voltage high
    • 8 Volt Supply voltage low
    • Key Switch Fault
    • Air Inlet Shutoff Shutdown
    • Auxiliary Output #06 current low
    • Auxiliary Output #06 current high
    • Auxiliary Output #07 current low
    • Auxiliary Output #07 current high
    • Secondary Engine Speed loss of signal
    • Idle Shutdown Override
    • Idle Shutdown
    • PTO Shutdown
    • Vehicle Overspeed Warning
    • Vehicle Speed loss of signal
    • Vehicle Speed signal invalid
    • Vehicle Speed signal out of range
    • Vehicle Speed signal rate of change
    • Quick Stop Occurrence
    • And Much More…
  • 5 Volt Engine Pressure Sensor Supply Circuit – Test
  • Accelerator Pedal (Throttle) Position Sensor Circuit – Test 2
  • Air Inlet Shutoff Circuit – Test
  • ATA (SAE J1587 / J1708) Data Link Circuit – Test
  • Auxiliary Brake Circuit – Test
  • Check Engine Lamp Circuit – Test
  • Clutch Pedal Position Switch Circuit – Test
  • Coolant Level Sensor Circuit – Test
  • Cooling Fan Circuit and A/C High Pressure Switch Circuit – Test
  • Cruise Control Switch Circuit – Test
  • Diagnostic Enable Switch Circuit – Test
  • Eaton Top 2 Transmission Circuit – Test
  • ECM Memory – Test
  • Electrical Connectors – Inspect
  • Engine Coolant Diverter Circuit – Test
  • Engine Pressure Sensor Open or Short Circuit – Test
  • Engine Running Output Circuit – Test
  • Engine Shutdown Output Circuit – Test
  • Engine Speed/Timing Sensor Circuit – Test
  • Engine Temperature Sensor Open or Short Circuit – Test
  • Fan Override Switch Circuit – Test
  • Idle Shutdown Timer – Test
  • Ignition Keyswitch Circuit and Battery Supply Circuit – Test
  • Ignore Brake/Clutch Switch Circuit – Test
  • Injector Solenoid Circuit – Test
  • Intake Valve Actuation System Oil Pressure Circuit – Test
  • Intake Valve Actuator Circuit – Test
  • Intake Valve Actuator Response – Test
  • Multi-Torque – Test
  • Neutral Switch Circuit – Test
  • Powertrain Data Link Circuit – Test
  • PTO Engine RPM Set Speed (Input A and Input B)
  • Circuit – Test
  • PTO Shutdown Timer – Test
  • PTO Switch Circuit – Test
  • PTO Switch ON Lamp Circuit – Test
  • Remote PTO Accelerator Position Sensor Circuit – Test
  • Retarder (Compression Brake) Solenoid Circuit – Test
  • Service Brake Pedal Position (Switch 1) Circuit – Test
  • Service Brake Pedal Position (Switch 2) Circuit – Test
  • Starting Aid Output Circuit – Test
  • Starting Aid Switch Circuit – Test
  • Tachometer Circuit – Test
  • Torque Limit Switch Circuit – Test
  • Two Speed Axle Switch Circuit – Test
  • Vehicle Speed and Speedometer Circuit – Test
  • Warning Lamp Circuit – Test
  • Calibration Procedures
  • Engine Speed/Timing Sensor – Calibrate
  • Injector Code – Calibrate
  • Vehicle Speed Circuit – Calibrate

Wiring Schematic (Foldout size – includes engine, harness and connector views)

And much more…

Cat C11 Engine

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Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Caterpillar C11, C13, C15, C18. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your engine like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for Caterpillar C11, C13, C15, C18 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

MAKE: Caterpillar
MODEL: C11, C13, C15, C18 Engine
FORMAT: PDF

ENGINE – INDUSTRIAL
Model Prefix
C11 INDUSTRIAL ENGINE GLS
C11 INDUSTRIAL ENGINE HRA

ENGINE – MACHINE
Model Prefix
C11 ENGINE – MACHINE RSX
C11 ENGINE – MACHINE TXE

ENGINE – TRUCK
Model Prefix
C11 TRUCK ENGINE KCA

PETROLEUM PRODUCTS
Model Prefix
C11 PETROLEUM ENGINE B5K
C11 PETROLEUM ENGINE B5Z

ENGINE – GENERATOR SET
Model Prefix
C13 GENERATOR SET DH4
C13 GENERATOR SET NH3
C13 GENERATOR SET NH4
C13 XQ350 GENERATOR SET X3M

ENGINE – INDUSTRIAL
Model Prefix
C13 INDUSTRIAL ENGINE KWJ
C13 INDUSTRIAL ENGINE LGK
C13 INDUSTRIAL ENGINE N3F
C13 INDUSTRIAL ENGINE RRA

ENGINE – MACHINE
Model Prefix
C-13 ENGINE – MACHINE MHX
C13 ENGINE – MACHINE M4L
C13 ENGINE – MACHINE M4X
C13 ENGINE – MACHINE MHX
C13 ENGINE – MACHINE T4F
C13 ENGINE – MACHINE TXF
C13 ENGINE – MACHINE TXM
C13 ENGINE – MACHINE TXX

ENGINE – TRUCK
Model Prefix
C13 TRUCK ENGINE EMS
C13 TRUCK ENGINE JAM
C13 TRUCK ENGINE KCB
C13 TRUCK ENGINE LEE
C13 TRUCK ENGINE PRM
C13 TRUCK ENGINE S3C

PETROLEUM PRODUCTS
Model Prefix
C13 PETROLEUM ENGINE A5K
C13 PETROLEUM ENGINE A5Z

ENGINE – GENERATOR SET
Model Prefix
C15 GENERATOR SET C5E
C15 GENERATOR SET C5H
C15 GENERATOR SET C5L
C15 GENERATOR SET CYY
C15 GENERATOR SET GB3
C15 GENERATOR SET L8B
C15 GENERATOR SET LNA
C15 GENERATOR SET LXJ
C15 GENERATOR SET LZA
C15 GENERATOR SET MBS
C15 GENERATOR SET NKL
C15 GENERATOR SET PEC
C15 GENERATOR SET SNW
C15 GENERATOR SET STG
C15 GENERATOR SET T4A
C15 GENERATOR SET X4R
C15 GENERATOR SET X5M
C15 GENERATOR SET ZKA
C15 I6 GENERATOR SET NAP

ENGINE – INDUSTRIAL
Model Prefix
C-15 INDUSTRIAL ENGINE BEM
C15 INDUSTRIAL ENGINE JAS
C15 INDUSTRIAL ENGINE JKG
C15 INDUSTRIAL ENGINE JRE
C15 INDUSTRIAL ENGINE LDN
C15 INDUSTRIAL ENGINE MCW
C15 INDUSTRIAL ENGINE N5F

ENGINE – MACHINE
Model Prefix
C-15 ENGINE – MACHINE A3A
C15 ENGINE – MACHINE ENG
C15 ENGINE – MACHINE L4L
C15 ENGINE – MACHINE L4X
C15 ENGINE – MACHINE LHX
C15 ENGINE – MACHINE TXG
C15 ENGINE – MACHINE TXL
C15 ENGINE – MACHINE TXY

ENGINE – TRUCK
Model Prefix
C-15 REMAN ENGINE C2A
C-15 TRUCK ENGINE 6NZ
C-15 TRUCK ENGINE 9NZ
C-15 TRUCK ENGINE EGH
C-15 TRUCK ENGINE MBN
C15 TRUCK ENGINE B5R
C15 TRUCK ENGINE BXS
C15 TRUCK ENGINE JEP
C15 TRUCK ENGINE KRA
C15 TRUCK ENGINE MHP
C15 TRUCK ENGINE MXS
C15 TRUCK ENGINE NXS
C15 TRUCK ENGINE RKS
C15 TRUCK ENGINE SDP
C15 TRUCK ENGINE TRB

MARINE PRODUCTS
Model Prefix
C15 MARINE ENGINE RLA

PETROLEUM PRODUCTS
Model Prefix
C-15 PETROLEUM ENGINE Z2C
C15 PETROLEUM ENGINE HAZ
C15 PETROLEUM ENGINE JDK
C15 PETROLEUM ENGINE JDY
C15 PETROLEUM ENGINE MG2
C15 PETROLEUM ENGINE SWE
C15 PETROLEUM GEN SET 115
C15 PETROLEUM GEN SET LWR
C15 PETROLEUM GEN SET PET

ENGINE – GENERATOR SET
Model Prefix
C18 GENERATOR SET C6C
C18 GENERATOR SET CYL
C18 GENERATOR SET DDS
C18 GENERATOR SET DKE
C18 GENERATOR SET EKW
C18 GENERATOR SET G4C
C18 GENERATOR SET L8D
C18 GENERATOR SET LNB
C18 GENERATOR SET LXK
C18 GENERATOR SET LZB
C18 GENERATOR SET M1P
C18 GENERATOR SET M1Y
C18 GENERATOR SET M1Z
C18 GENERATOR SET N1C
C18 GENERATOR SET N1D
C18 GENERATOR SET NKK
C18 GENERATOR SET PEE
C18 GENERATOR SET PEJ
C18 GENERATOR SET STD
C18 GENERATOR SET STM
C18 POWER MODULE X6X
C18 I6 GENERATOR SET NAW

ENGINE – INDUSTRIAL
Model Prefix
C18 INDUSTRIAL ENGINE BDN
C18 INDUSTRIAL ENGINE EJG
C18 INDUSTRIAL ENGINE GJE
C18 INDUSTRIAL ENGINE JDA
C18 INDUSTRIAL ENGINE N8F
C18 INDUSTRIAL ENGINE NBB
C18 INDUSTRIAL ENGINE WJB
C18 INDUSTRIAL ENGINE WJH
C18 INDUSTRIAL ENGINE WRH
C18 INDUSTRIAL ENGINE ZPS

ENGINE – MACHINE
Model Prefix
C18 ENGINE – MACHINE R4L
C18 ENGINE – MACHINE RDP
C18 ENGINE – MACHINE RHX
C18 ENGINE – MACHINE TXH
C18 ENGINE – MACHINE TXW

ENGINE – TRUCK
Model Prefix
C-18 TRUCK ENGINE MDP
C-18 TRUCK ENGINE MEP
C18 TRUCK ENGINE CJP

ENGINEER SUPPORT TRACTOR
Model Prefix
C18 GENERATOR SET EKW

MARINE PRODUCTS
Model Prefix
C18 GENERATOR SET DTP
C18 GENERATOR SET GBM
C18 GENERATOR SET JHL
C18 GENERATOR SET MGS
C18 MARINE ENGINE C1J
C18 MARINE ENGINE CKH
C18 MARINE ENGINE CYN
C18 MARINE ENGINE GEN
C18 MARINE ENGINE GES
C18 MARINE ENGINE GEX
C18 MARINE ENGINE GTB
C18 MARINE ENGINE J2K
C18 MARINE ENGINE JKX
C18 MARINE ENGINE JLE
C18 MARINE ENGINE KJT
C18 MARINE ENGINE NAX
C18 MARINE ENGINE NAY
C18 MARINE ENGINE PLE
C18 MARINE ENGINE T2P
C18 MARINE ENGINE T2R
C18 MARINE ENGINE TNA
C18 MARINE ENGINE WKB

PETROLEUM PRODUCTS
Model Prefix
C18 PETROLEUM ENGINE BE2
C18 PETROLEUM ENGINE WJW
C18 PETROLEUM ENGINE WJY
C18 PETROLEUM GEN SET 188

SERR9700 – Service Manual (C11 & C13 & C15 & C16 & C18 ACERT On-highway Engines)
BatteryCrossRef.pdf
BatterySpecs.pdf
C13 PARTS MANUAL.pdf
Disassembly and Assembly c15 c16 c18.pdf
DSTC.pdf
mainmenu.pdf
oss.pdf
REHS1413-04-01-ALL.pdf
RENR1282-11-01-ALL.pdf
SEBU7695-06-01-ALL.pdf
SENR2995-04-01-ALL.pdf
SENR3130-10-01-ALL.pdf
SENR9698-09-01-ALL.pdf
SENR9701-03-01-ALL.pdf
SENR9702-05-02-ALL.pdf
SENR9703-05-01-ALL.pdf
SENR9704-05-01-ALL.pdf
SENR9705-02-01-ALL.pdf
SERP3815-31-01-ALL.pdf
ShopSupplies&Tools.pdf
Specification C-15.pdf
…

EXCERPT:

Testing and Adjusting
C11 and C13 On-Highway Engines

Vibration Damper – Check

Rubber Vibration Damper (If Equipped)

View Image

Illustration 1

Vibration damper and pulley

(1) Adapter

(2) Rubber

(3) Damper assembly

(4) Bolt

(5) Crankshaft pulley

Cat C11 Engine Service Manuals

The vibration damper is installed on the front of crankshaft. The space in the damper assembly (3) is filled with rubber (2) . The vibration damper limits the torsional vibration.

Replace the damper if any of the following conditions exist:

The damper is dented or cracked.

The paint on the damper is discolored from heat.

There is a large amount of gear train wear that is not caused by lack of oil.

Analysis of the oil has revealed that the front main bearing is badly worn.

The engine has had a failure because of a broken crankshaft.

Viscous Vibration Damper (If Equipped)

View Image

Cat C11 Specs

Illustration 2 g01363868

Viscous vibration damper

(6) Pulley

(7) Weight

Cat C11 Engine Service Manual

(8) Case

Damage to the vibration damper or failure of the vibration damper will increase vibrations. This will result in damage to the crankshaft.

Replace the damper if any of the following conditions exist:

Caterpillar C11 Acert

Cat c11 specs

The damper is dented, cracked, or fluid is leaking from the damper.

The paint on the damper is discolored from excessive heat.

The damper is bent.

Caterpillar C11 Engine

The bolt holes are worn or there is a loose fit for the bolts.

The engine has had a crankshaft failure due to torsional forces.

NOTICE
Inspect the viscous vibration damper for signs of leaking and for signs of damage to the case. Either of these conditions can cause the weight to contact the case. This contact can affect damper operation.

Cat C11 Engine Reviews

Category: Manual